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Entries tagged 'cat:Hardware' (Page 1)

Fred - Part 1 - Modding The Quiet Into A Server Rack Case

Fred is an old Supermicro rack server that I got as an attempt at building a NAS that replaces all the smaller NASs that I already had. But I like to collect stuff and it's never going to be enough. So it ended up being just another extension of my home network.

Overview

It's an old 3U Supermicro server case with 16 3.5" hard drive drawers, a good but not too bulky Asus motherboard and a nice low-power Intel CPU. I kept the motherboard, CPU and 32 GB ECC RAM. It's more than enough.

I wanted to do some mods on the case though to make it more comparible to my home and my visual taste in computer cases. In short, what I did was: Switch the PSU to a quieter one, build fans into the lid for quieter drive and card cooling, painted the case, switched the CPU cooler for passive cooling, added two HBA cards and 14 8 TB hard drives (two drawers left intentionally free).

I will tell about/may document these mods in more detail in separate entries.

File Attachments (5 files)
The case before I started (but not before I added some stickers)
The case before I started (but not before I added some stickers)
The pretty much finished case
The pretty much finished case
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PIN Changer

I had to change the default PINs of over 200 SIM cards once. And such a situation could arise again. So I've built a PIN changer in which I just have to insert the card, wait a few seconds and it's done.

The Card Slots

SIM cards in their natural form factor aren't as fiddly to handle as they are in the form factors most people know, which is Mini SIM, Micro SIM and Nano SIM. Classical SIM cards are the same size as other smart cards. I found a card slot with an end switch on eBay. I like it when I find industry grade parts for cheap on eBay as part of some remaining stock. Additionally I've used a slide-in mini SIM slot and another, separate end switch from my parts collection in case I to change the PINs of smaller cards.

The Baseband Processor

Other parts that I've used is an Arduino Nano sized Arduino Nano nearly-clone and an A6 modem module. There are many similar modem modules designed around different but similar ICs. Many of them are cheap and widely used for DIY IoT projects. So example code for the Arduino and other help can be easily found on the web. I don't know why I went with a module with an A6. But it works fine and there are an Arduino library for it as well as cheap modem modules with it available.

(tba:voltage supply)

The Controller

Yes, Arduino may be kind of the noob go-to board and could look up how to use microcontrollers on their own finally and even if I don't want to I could finally start to use ESP32s like everybody else. But I know Arduinos and by now I'm familiar with it and it works, so, whatever. Arduino Nano is kind of my go-to form factor now because they have integraded USB, are Uno compatible and small. Unless I need more or something very specific I use Arduino Nano almost-clones with USB-C port.

The Code

The code is a real mess. It had been a long time since I had written any even halfway serious C. It may have been the first time, actually. The sketch surely is very easily improved by somebody who knows what they are doing. I intended to improve it myself. But the project is currently abandoned and The code is doing what it should in a way I initially had in mind as the goal. But I'll leave the mess of the comments in for the case that somebody wants to make out what I was thinking.


// Funktionen umschreiben: Beim Empfangen wird erwartet: 1. der AT-Command zurück, 2. eine Antwort, 3. OK oder ein ERROR.
//                         Daher sollte abgefragt werden, bis entweder OK oder ERROR kam oder 20/50/9001(?) Abfragen lang weder OK noch ERROR an kam.
//                         Die Antwort in Variable speichern? Naja, String zurückgeben halt.
//                         Antworten, die mit "^" anfangen brauchen nicht gehandlet zu werden, da keine Kommandos, die mit AT^ beginnen gesendet werden.


#include  

SoftwareSerial A6MODULE(6,7);
int intled = 13; // Internal LED
int successled = 8; // Green LED
int failled = 9; // Red LED
int wrongpinled = 10; // Orange LED

boolean debug=true;

//String commands[5] = { "AT", "AT+CPINC2", "AT+CPIN?", "AT+CLCK=\"SC\",2", "AT+CPIN=\"3010\"" };
//int command = 0;

const byte maxmsglength = 32;
char received[maxmsglength];
boolean newData = false;
String response = "";

int i=0;

/*
To check/do:
1  AT: OK?
2  is PUK required - abort
3  are less than 3 PIN attempts left? - abort AT^CPINC=?
4  is PIN disabled
       5  enable it: 0000
6  is PIN enabled
       7  unlock
8  is card unlocked
       9  change PIN: 1996
              was PIN wrong - report and leave it
*/


void setup() {
  pinMode(intled, OUTPUT);
  pinMode(successled, OUTPUT);
  pinMode(failled, OUTPUT);
  pinMode(wrongpinled, OUTPUT);
  // All LEDs turn on at the beginning and stay on during the wait period at the beginning, then turn off before communication with the A6 module starts.
  digitalWrite(intled, HIGH);
  digitalWrite(successled, HIGH);
  digitalWrite(failled, HIGH);
  digitalWrite(wrongpinled, HIGH);
  Serial.begin(9600);
  delay(500);
  digitalWrite(intled, LOW);
  digitalWrite(successled, LOW);
  digitalWrite(failled, LOW);
  digitalWrite(wrongpinled, LOW);
  A6MODULE.begin(9600);
  delay(500);
  digitalWrite(intled, LOW);
}

void loop() {
  sendtoa6("AT");
  if(getfroma6("OK")) {
//    sendtoa6("AT+CPIN?");
//    if(getfroma6("+CPIN:SIM PUK")) { fail; }         // If the required password is PUK, abort.
//    sendtoa6("AT+CPIN?");
//    if(getfroma6("+CPIN:SIM PIN2")) { fail; }        // If the required password is PIN2, abort.
//    sendtoa6("AT+CPIN?");
//    if(getfroma6("+CPIN:SIM PUK2")) { fail; }        // If the required password is PUK2, abort.

// WAIT FOR SWITCH RELEASE FIRST
    sendtoa6("AT+CPIN?");
    getfroma6("+CPIN:SIM PIN");                      // The last non-empty response will be stored in the global response variable. Problem with this: If the A6 module sends an unsolicitated message before the response to the CPIN command, nothing gets done and the card needs to be re-inserted again.
    if(strcmp(response, "OK") == 0) {                // If already no PIN is required

//      sendtoa6("AT+CLCK=\"SC\",2"); // Ist PIN-Abfrage eingeschaltet? Oder ist es "SC"?
//      if(getfroma6(???)) { PIN-Abfrage einschalten mit 0000; }

      // ENABLE PIN HERE
      d("I don't know how to enable the PIN.");

    }
    if(response = "+CPIN:SIM PIN") {                 // If the required password is PIN, continue.
      sendtoa6("AT^CPINC=?");
      if(getfroma6("^CPINC: 3")) {                   // If not exactly 3 attempts are left, abort. (should be larger than or equal to 3, shouldn't it?)
        sendtoa6("AT+CPIN=\"0000\"");                // Freischalten mit 0000
        delay(50);
        if(!getfroma6("OK")) { fail; }               // If that was not the right password, abort.
        sendtoa6("AT+CPWD=\"SC\",\"0000\",\"1996\"");// PIN ändern
        delay(500);
        if(getfroma6("OK")) { Serial.println("Looking good."); }

//      sendtoa6("AT+CMGD=0,4"); // Should delete all SMS
//      if(getfroma6(???)) { ; }
        d("I don't know how to delete SMS.");

        sendtoa6("AT+CPIN?");
        if(getfroma6("+CPIN:READY")) {
          
          // TURN OFF A& MODULE FOR SAFE CARD REMOVAL

          digitalWrite(successled, HIGH);
        }
      } else {                                         // If not exactly 3 times left
        fail;
      }
      delay(1000);
    }
  }
}

void fail() {
  digitalWrite(failled, HIGH);               // Turn red fail LED on and ...
  d("Something failed! Ending programme.");
  while(1);                                  // ... don't do anything anymore.
}

void wrongpin() {
  digitalWrite(wrongpinled, HIGH);           // Turn yellow LED on and ...
  d("Wrong PIN! Ending programme.");
  while(1);                                  // ... don't do anything anymore.
}

//boolean getfroma6(char str[32], char str1[32], char str1[32], char str1[32], char str1[32], char str1[32]) { // Returns true if the passed (expected) message was received, false if anything else was received.
boolean getfroma6(char str[32]) { // Returns true if the passed (expected) message was received, false if anything else was received.
  boolean asexpected = false;
    for (i = 1; i < 9; ++i) {
    receivelinefroma6();
//    d("d1 "+response);

    if(received[0] == '\0') {                            // If the received message is empty
      continue;
    } else {
      response = received;
    }
    if(strstr(received, "ERROR") != NULL) {              // If the received message contains "ERROR"
      d("Received an error: "+response);
      fail;
    }
    if(received[0] == '+') {                             // If the received message starts with a "+" sign
      d("Reseived response: "+response);
    } else {
      if(strstr(received, "OK") != NULL) {               // If the received message is "OK"
        d("Received OK.");
        asexpected = true;                               // Also treat OK like the expected message. No unexpected OK should ever be sent from the A6 module. So this is fine. No, it is, really.
//        if(asexpected) { return true; }
      } else {
        if(strncmp(received,"AT",2) == 0) {              // If the received message starts with "AT"
          d("Received AT: "+response);
        } else {                                         // For any other received message
          d("Received: "+response);
        }
      }
    }
    newData = false;
    if(strstr(received, str) != NULL) {
      d("Received expected message: "+response);
      asexpected = true;
    }
  }
  if(asexpected) { return true; }
  return false;
}


//void handleresponse() {
//  response = received;
//  if(received[0] == '+') {
//    d("               Response: "+response);
//  } else {
//    if(strstr(received, "OK") != NULL) {
//      d("               It's okay.");
//    } else {
//      if(strncmp(received,"AT",2) == 0) {
//        d("               I've sent: "+response);
//      }
//    }
//  }
//  newData = false;
//}



void receivelinefroma6() {
  delay(80);
  static byte counter = 0;
  char rc;
  
  received[0] = '\0';

  while (A6MODULE.available() > 0 && newData == false) {
    rc = A6MODULE.read();

    if (rc != '\n') {
      received[counter] = rc;
      counter++;
      if (counter >= maxmsglength) {
          counter = maxmsglength - 1;
      }
    }
    else {
      received[counter] = '\0'; // terminate the string
      counter = 0;
      newData = true;
    }
  }
}

void sendtoa6(String command) {
//  Serial.println(command);
  A6MODULE.println(command);
  d("Sent: "+command);
}

void d(String line) {
  if (debug == true) { Serial.println(line); }
}

(tba:connections,assembly,photos?)

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USB/Serial PWM Fan Controller Using an Arduino

I wanted to be able to control the speed of the fans in my big NAS, Fred, individually. Even though the mainboard in use has five PWM fan connectors, the chipset can only control the speed of all fans together. There are probably good fan controllers commercially available that solve this problem better than I did. But they seemed overpriced and it seemed like a fun learning project for me.

The fan controller that I made uses an Arduino Nano clone that listens to it's serial port, waiting for a command to change the speed of a fan. When a command is recognised the continuous PWM signal for that fan is changed accordingly. It's possible to control up to six fans this way with an Arduino Nano. I'm only using three though since I only have three fan groups that need to be controlled separately.

The Arduino sketch/C code for the Arduino Nano that I used is as follows.




//fan speed sensor wire attached to digital pin 2 with a 10kohm pullup resistor
//fan PWM control wire attached directly to digital pin 9

#include <PWM.h> //include PWM library http://forum.arduino.cc/index.php?topic=117425.0

volatile int half_revolutions1; //allow half_revolutioins to be accesed in intterupt
volatile int half_revolutions2; //allow half_revolutioins to be accesed in intterupt
int rpm1; //set rpm as an integer
int rpm2; //set rpm as an integer
int pwm=255;
const byte numChars = 5;
char receivedChars[numChars];

boolean newData = false;

void setup()
{
  InitTimersSafe(); //not sure what this is for, but I think i need it for PWM control?
  bool success = SetPinFrequencySafe(9, 25000); //set frequency to 25kHz
  pwmWrite(9, 51); // 51=20% duty cycle, 255=100% duty cycle

  pinMode(5, OUTPUT);
  pinMode(6, OUTPUT);
  analogWrite(5, 170);
  analogWrite(6, 255);
  pinMode(2,INPUT_PULLUP); //set RPM pin to digital input
  pinMode(3,INPUT_PULLUP); //set RPM pin to digital input
  half_revolutions1 = 0;
  rpm1 = 0;
  half_revolutions2 = 0;
  rpm2 = 0;

  Serial.begin(9600);
}



void loop()
{
  sei(); //enable intterupts
  attachInterrupt(0, fan_rpm1, RISING); //record pulses as they rise
  delay(1000);
  detachInterrupt(0);
  attachInterrupt(1, fan_rpm2, RISING); //record pulses as they rise
  delay(1000);
  detachInterrupt(1);
  cli(); //disable intterupts

  rpm1 = (half_revolutions1/2)*60;

  Serial.print("1");
  Serial.println(rpm1);

  rpm2 = (half_revolutions2/2)*60;

  Serial.print("2");
  Serial.println(rpm2);

  rpm1 = 0;
  half_revolutions1 = 0;

  rpm2 = 0;
  half_revolutions2 = 0;

  pwm = 255;
  recvWithStartEndMarkers();
  processCommand();
}

void fan_rpm1()
{
  ++half_revolutions1; //increment before returning value
}


void fan_rpm2()
{
  ++half_revolutions2; //increment before returning value
}


void recvWithStartEndMarkers() {
    static boolean recvInProgress = false;
    static byte ndx = 0;
    char startMarker = 's';
    char endMarker = '\n';
    char rc;
 
    while (Serial.available() > 0 && newData == false) {
        rc = Serial.read();

        if (recvInProgress == true) {
            if (rc != endMarker) {
                receivedChars[ndx] = rc;
                ndx++;
                if (ndx >= numChars) {
                    ndx = numChars - 1;
                }
            }
            else {
                receivedChars[ndx] = '\0'; // terminate the string
                recvInProgress = false;
                ndx = 0;
                newData = true;
            }
        }

        else if (rc == startMarker) {
            recvInProgress = true;
        }
    }
}

void processCommand() {
    if (newData == true) {
        Serial.print("s");
        Serial.println(receivedChars);
        switch (receivedChars[0])
        {
            case '1':
                receivedChars[0] = '0';
                sscanf(receivedChars, "%d", &pwm);
                analogWrite(5, pwm);
                break;
            case '2':
                receivedChars[0] = '0';
                sscanf(receivedChars, "%d", &pwm);
                analogWrite(6, pwm);
                break;
            case '3':
                receivedChars[0] = '0';
                sscanf(receivedChars, "%d", &pwm);
                
                break;
//            default:
//                Serial.println("I don't know what that means.");
        }
        newData = false;
    }
}

Well, how should I put it? It works, usually.

(tbc?)

(tba:photos)

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My Atrocities to Vintage Hardware and Software

I've thrown away a lot of stuff over the time that I mourn now. This is just to say: I'm sorry!

I feel bad when I think back and remember some things that I had collected, didn't value back then, but miss now. I had a lot of computer hardware that wasn't worth anything at the time. (Like 386 and 486 stuff in the 2000s.) I'd love to play with some of the stuff today sometimes. I think it was a waste to throw them out knowing that nobody will ever use them again. There was also an IBM PS/1 in good condition. That would be a very nice thing to own for a retro computer fan today. (It already was back then.) I also had years worth of c't magazines that I had a subscription for for a while. I had my reasons. I didn't have room to store so much stuff. But still. Maybe I could have kept just a few more things.

Even worse is that I've thrown away quite a few floppy disks with very rare software. The things I wrote back then are one thing. Nobody has a copy of these programmes I'm sure. The collection of Prologue OS software is another. Prologue was a French UNIX-like (yes, I said UNIX-like) OS for industrial applications. As far as I know there is no successor in development or still supported. It's a piece of computer history that, due to the relatively small regional spread, is not at the forefront of vintage software archives. In fact I've never seen any software for Prologue nor a version of the OS itself anywhere on the internet. The collection contained multiple versions of the OS from I don't know how long of a time span and a range of applications. The source code for many applications was also there (because of a familial connection to the author). At least some of the floppies likely contained the last copy in existence of software that was once very important in the daily work of some people.

I'm sorry!

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Fujitsu Cordant Pentium II Aluminium Case Mod

I always wanted an aluminium case. A friend gave me this Pentium II he finally decided to get rid of last year. Nice PC, but even nicer in black and with newer hardware in it.

I suck at spray painting and I need to get better paint next time. But if the light comes from the right angle it looks like I imagined it.

I replaced the key lock with a large screw, got rid of the drive cages, replaced the PSU and mainboard, added a graphics card with internally pluggable VGA, replaced the external VGA port with a serial port and added a small LCD panel where the drives used to be, connected internally to the unplugged VGA port. Oh, and green LED strips. I also added two 60 mm fans in the back. I didn't want to cut a whole in any of the other sides, so 60 mm was the largest possible size. Still better than none.

And yes, I actually have a use for a RS232 port.

The main reason I put in the LCD is because I can. I liked the idea ever since I saw a build with a two-line character LCD for status messages around 2004. But nowadays there is a lot more space on the front since optical drives and diskette drives have become rare. So why not make it a regular screen that can be addressed by the OS without much custom code? The idea is to have it display CPU load, temps, notifications and stuff. But I may end up using it mainly for art, animations. I'm not sure, yet.

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